FDM 3D Printing and Manufacturing in Houston, Texas
Small batch FDM production for engineering and manufacturing teams.
Production parts in engineering grade plastics. Made in Houston, shipped nationwide.
Industrial FDM print farm · 10 to 500 unit runs · 24 hour quote turnaround, production lead time confirmed per project
Engineering Grade Materials
Why Teams Outsource to Spline Arc
Volume your printer can't run
10 to 500 identical parts without tying up your engineers or machines.
Materials your printer can't handle
carbon fiber nylon, PAHT CF, PPS, and polycarbonate.
Need metal too? Ask us
machined parts available through our domestic partner network on request.
Domestic supply
made in the USA, shipped nationwide in 1 to 3 business days.
Spline Arc LLC is a Houston 3D printing company that makes production quality parts in small batches for engineers, manufacturers, and procurement teams across Houston, Sugar Land, Katy, Cypress, The Woodlands, and Pearland.
Industries We Serve
Oil and Gas Replacement Parts and Custom Tooling
Field ready brackets, wear components, and custom tooling for upstream and downstream operations. Materials selected for chemical resistance and static load requirements. Production runs for inventory stocking and turnaround schedules.
View related portfolio projects
Industrial Automation Fixtures and Tooling
Production line fixtures, sensor housings, robot end of arm tooling, and replacement components. 10 to 500 unit runs with consistent tolerances held across the batch. Designed for repetitive use in industrial environments. Not prototypes. Production parts.
Aerospace 3D Printing and Prototyping
Structural brackets, ducting manifolds, and lightweight airframe components. Carbon fiber reinforced nylon for high strength to weight applications. Tight tolerances maintained across multi part assemblies. First article inspection available on request.
Drone and UAS Manufacturers
Domestic production parts for drone makers building American made platforms. Airframe components, payload housings, battery enclosures, and mounts in engineering grade plastics, 10 to 500 unit runs.
Defense and Government Manufacturing
Tactical equipment components, drone airframes, and mission ready brackets. Domestic manufacturing with documentation available on request.
US Government and Federal Contracting
Federal and municipal production parts, replacement components, and tooling for government facilities. Domestic supply chain with consolidated billing, Woman Owned Small Business, and full documentation. Active SAM.gov registration.
Agricultural UAV and Equipment Parts
UAV airframes and mounting hardware for crop spray and mapping platforms. Weather resistant housings and brackets for precision ag equipment. Built for field conditions: UV exposure, moisture, and vibration.
Automotive FDM Production Parts
Under hood brackets, intake components, bushings, and restoration parts for custom builds and EV conversions. Materials matched to under hood vibration and operational requirements. Short runs for testing, medium runs for market launch.
Hardware Startup Enclosures and Production Runs
Enclosures, mounting systems, and production components for hardware startups and established product companies. From first article to 500 unit runs. Packaging and labeling for direct to customer shipment. We handle the run, you handle the launch.
NDA Availability
Mutual NDAs available before any files change hands. Most engagements start with an NDA and a 15 minute scoping call. We do not publish, share, or repurpose client geometry, drawings, or photographs. Your IP stays yours.
How It Works
Upload Your File
Send your CAD file through our secure portal. We accept STL, STEP, and 3MF formats.
Get a Quote
We review the geometry and reply within 24 hours with a fixed price quote and confirmed lead time.
Receive Parts
We print, post process, and ship on the lead time confirmed in your quote.
Small Batch Manufacturing Without the Tooling Cost
Spline Arc is a Houston based 3D printing farm. We produce functional parts in runs of 10 to 500 units: no molds, no minimum orders, no overseas delays.
Engineers and procurement teams searching for a 3D printing service near me in the Houston area trust Spline Arc for fast turnaround, no minimums, and free local delivery.
- Bridge production: Print parts while steel tooling is being cut
- Low volume runs: 50 units for testing, 200 for market launch
- Rush options: expedited production available for urgent needs
- Engineering grade materials: PETG, ASA, PC, Nylon, TPU
Materials We Print
Carbon Fiber Nylon
Nylon reinforced with chopped carbon fiber for high stiffness to weight. Used for structural brackets, fixtures, drone components, and parts that must hold shape under load.
PAHT CF
High temperature carbon fiber reinforced nylon with excellent dimensional stability under heat. Used for under hood, industrial, and high load production parts.
PPS
PPS is a high performance semi crystalline thermoplastic with outstanding chemical, thermal, and flame resistance. It maintains mechanical properties up to 200C and is used for under hood automotive, electrical, and industrial components exposed to harsh environments.
PC (Polycarbonate)
PC offers exceptional impact resistance and heat deflection up to 145C. It is the strongest standard FDM material available. Used for functional parts that must endure high loads, temperatures, or safety critical applications.
Nylon (PA)
Nylon delivers outstanding wear resistance, low friction, and high fatigue resistance. It absorbs moisture which increases flexibility and impact resistance. Perfect for gears, bearings, living hinges, and parts subject to repetitive motion.
PETG
PETG combines the ease of printing of PLA with the durability of ABS. It offers excellent layer adhesion, chemical resistance, and impact strength. Ideal for jigs, fixtures, enclosures, and parts that need to withstand repeated handling.
ASA
ASA provides superior UV resistance and weatherability compared to ABS. It maintains color stability and mechanical properties under prolonged sun exposure. The material of choice for outdoor applications, agricultural equipment, and automotive exterior components.
ABS
ABS is a tough, impact resistant engineering thermoplastic with good heat tolerance and machinability. Widely used for functional prototypes, housings, and automotive interior components. It can be smoothed with acetone vapor for a polished finish.
TPU (Thermoplastic Polyurethane)
TPU is a flexible, rubber like material with excellent abrasion resistance and elasticity. Shore hardness ranges from 85A to 95A. Used for seals, gaskets, flexible mounts, impact absorbing components, and ergonomic grips.
TPE (Thermoplastic Elastomer)
TPE is a soft, flexible filament with rubber like elasticity and excellent grip and damping properties. Used for overmold style grips, soft touch surfaces, vibration dampers, and flexible hinges where a softer, more compliant feel is required.
PET
PET offers high stiffness, dimensional stability, and excellent chemical and moisture resistance. It prints with low warping and holds tight tolerances, making it well suited for electrical enclosures, housings, and parts exposed to solvents or humidity.
PLA
PLA is an easy to print, rigid bioplastic with excellent dimensional accuracy and a smooth surface finish. Best for visual prototypes, form and fit checks, display models, and low stress applications where appearance and tolerance matter more than heat or impact resistance.
Why FDM for Small Batch Production
No Tooling Costs
Injection molding requires steel or aluminum tooling that costs $10,000 to $100,000 and takes 8 to 16 weeks to machine. FDM 3D printing requires zero tooling. Your first part costs the same as your hundredth. This makes FDM ideal for bridge production, market testing, and low volume runs where tooling economics do not work.
Design Freedom
FDM printing builds parts layer by layer, enabling complex geometries that would be impossible or extremely expensive to machine or mold. Internal lattice structures, conformal cooling channels, and organic shapes are all possible without additional cost.
Rapid Iteration
Design changes require only a file update, not a tooling modification. You can print a design revision today and have parts in hand tomorrow. This accelerates product development cycles from weeks to days.
Domestic Manufacturing
All production happens at our Houston facility. No overseas shipping delays. No customs holds. No minimum order quantities imposed by offshore suppliers. Your parts ship from Texas to anywhere in the US within 1 to 3 business days.
Get Started
Ready to start your production run? Upload your STL, STEP, or CAD file and tell us your quantity, material, and timeline. We review all inquiries within 24 hours and we confirm lead time with your quote. Call (281) 699 1495 or email hello@splinearc.com for immediate assistance.
Frequently Asked Questions
Houston's FDM Production Shop
Spline Arc is one of the few Houston based manufacturers offering small batch FDM production with no minimum order, free local delivery, and a fixed price quote in 24 hours. We serve mechanical engineers, procurement managers, and operations teams across the greater Houston metro. Learn more about small batch manufacturing in Houston and custom and replacement parts.
No Minimum Orders
Free Local Delivery
Quote in 24 Hours
3D Printing and Manufacturing Services Across Greater Houston
Spline Arc is based in Houston and serves engineering teams, manufacturers, and product companies throughout the Greater Houston area. We offer free local delivery to businesses across the Houston metro for urgent orders.
We are one of the few Houston 3D printing manufacturers offering small batch FDM production with no minimum order. Whether you need a 3D printing service in Houston TX for a one off part or a recurring production run, Spline Arc handles the full workflow from file to delivery. Learn more about our FDM 3D printing in Houston, Texas.
3D Printing Houston TX
Full service FDM production from our Houston facility. Rush options available for urgent orders with free local delivery.
3D Printing Manufacturers Katy TX
Bridge production and replacement parts for energy corridor operations delivered directly to your facility. No overseas lead times.
Sugar Land, TX
Prototyping and short run production for hardware startups and manufacturing teams with free delivery to Sugar Land locations.
The Woodlands, TX
Precision components for aerospace and industrial automation teams in north Houston delivered on your schedule.
Pearland, TX
Custom tooling, jigs, and fixtures for manufacturing and oilfield service companies with direct delivery to Pearland facilities.
Clear Lake, TX
Aerospace and defense prototyping with a domestic supply chain and free delivery to the Clear Lake area.
Need parts fast? We deliver free to businesses across the Greater Houston metro. Parts also ship across Texas and the continental US within 1 to 3 business days. Contact us at hello@splinearc.com or call (281) 699 1495 to arrange expedited delivery for urgent orders.
One Print Farm. One Turnaround.
Production runs sized to your launch, not our machines.
Our printer fleet runs production jobs around the clock when schedules require it. Whether you need 10 brackets or 500 housings, we scale the job across our printer fleet and deliver on time.
Past Production Work
Selected projects. Project details shared under NDA.
Off road vehicle components and switch panels
Delivered in engineering grade plastics.
UAS battery housings for agricultural drones
Delivered in engineering grade plastics.
Air filtration housings
Delivered in engineering grade plastics.
Architectural lighting housings
Delivered in engineering grade plastics.
Market launch prototypes for product companies
Delivered in engineering grade plastics.
Trusted by teams at
